Technical Insight

GAR INSIGHT
The New Emissions Frontier: Brake & Tyre Particle Homologation

For decades, vehicle emissions regulation concentrated primarily on what came out of the exhaust. Euro 7 changes that perspective by bringing another important source of road-transport pollution directly into the homologation framework: particles generated by brakes and tyres.

These non-exhaust emissions create an important regulatory shift because they are not limited to vehicles with combustion engines. Battery-electric vehicles have no tailpipe emissions during electric operation, yet their brakes and tyres can still generate particulate emissions through friction, wear and abrasion.

Brake particle measurement has now progressed from research methodology to an internationally harmonized regulatory framework, while tyre-abrasion measurement and limits are moving through their own regulatory development path. Together, these requirements are expanding the meaning of vehicle emissions homologation.

Zero tailpipe emissions do not mean zero vehicle particle emissions. Euro 7 shifts regulatory attention toward the particles generated as vehicles brake, move and wear — making non-exhaust emissions relevant across combustion, hybrid, fuel-cell and electric powertrains.
01
THE NON-EXHAUST CHALLENGE

Vehicle Emissions No Longer Begin and End at the Tailpipe

Successive generations of vehicle-emissions legislation have substantially reduced many pollutants emitted by modern combustion engines.

As exhaust-emission controls have improved and vehicle fleets have progressively electrified, other sources of particulate emissions have become increasingly important.

Brake Wear

Friction between brake pads and discs can release particles into the surrounding environment.

Tyre Wear

Continuous interaction between tyres and road surfaces causes material loss throughout tyre life.

Road Wear

Vehicle-road interaction can also contribute to particulate material generated during transport.

Particle Resuspension

Vehicle movement can contribute to previously deposited road dust becoming airborne again.

TRADITIONAL EMISSIONS CONTROL What Leaves the Exhaust?

Regulation historically concentrated heavily on pollutants produced by the combustion process and emitted through the vehicle exhaust.

EURO 7 APPROACH What Does the Vehicle Emit?

The regulatory boundary expands to include particulate emissions associated with braking and tyre abrasion, regardless of whether the vehicle has a tailpipe.

This is why non-exhaust emissions matter for electrification. Replacing an internal-combustion engine with an electric motor eliminates tailpipe emissions during electric operation, but it does not eliminate friction, braking, tyre wear or vehicle-road interaction.
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02
BRAKE PARTICLE EMISSIONS

Every Friction Brake Creates Wear

Conventional friction braking converts vehicle kinetic energy into heat through contact between braking surfaces. That friction inevitably produces wear.

Part of the resulting material can become airborne particulate matter, creating a direct link between brake-system engineering and environmental emissions performance.

Friction Material

Pad formulation can significantly influence wear behaviour and particle generation.

Disc Material

Disc composition, surface treatment and wear characteristics interact with the friction material.

Temperature

Brake temperature and thermal history influence friction behaviour and particle formation.

Brake Usage

Braking intensity, frequency and energy determine how the friction pair is exercised during operation.

The brake system now has two environmental performance dimensions.

It must provide the stopping performance required for vehicle safety while also controlling the particulate emissions generated through friction.

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03
UN GTR NO. 24

A Global Method for Measuring Brake Emissions

A regulatory emissions limit is meaningful only when laboratories can measure emissions using a sufficiently harmonized and repeatable procedure.

UN Global Technical Regulation No. 24 established an internationally harmonized laboratory methodology for measuring brake emissions from light-duty vehicles.

BEFORE HARMONIZATION Different Measurement Approaches

Brake-emissions research could use different cycles, measurement systems and laboratory conditions, making results difficult to compare directly.

UN GTR NO. 24 Harmonized Measurement Framework

Standardized test principles provide a common technical basis for measuring and comparing brake particle emissions.

Measurement harmonization is the bridge between research and homologation. Once laboratories can measure brake emissions through a common procedure, regulators can establish comparable limits and manufacturers can design against a defined compliance target.
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04
BRAKE EMISSIONS TESTING

From Vehicle Operation to Controlled Laboratory Measurement

Brake particle testing requires much more than placing a particle counter beside a brake disc.

The test environment needs to reproduce defined braking behaviour while controlling the conditions that influence particle generation, transport and measurement.

Brake Dynamometer

The brake assembly is operated under controlled conditions representing the applicable vehicle and braking characteristics.

Driving Cycle

Defined braking events reproduce representative braking activity through a standardized laboratory sequence.

Brake Temperature

Thermal conditions are controlled and monitored because temperature strongly influences wear and particle generation.

Particle Collection

Generated particles must be transported through a controlled sampling environment suitable for measurement.

Particulate Mass

PM measurements quantify the mass of brake-generated particulate matter within defined size fractions.

Particle Number

Particle-number measurement provides an additional characterization of emitted brake particles where applicable.

Repeatability is critical.

Brake wear is influenced by temperature, pressure, speed, friction pairing and previous braking history. Homologation therefore depends on tightly controlled test preparation and execution.

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05
EURO 7 BRAKE LIMITS

Brake Emissions Become a Quantified Homologation Requirement

Euro 7 moves brake emissions beyond measurement alone by establishing particulate-emission limits for applicable vehicles.

Initial Euro 7 PM10 Limits — M1 & N1 Vehicles

Powertrain Brake PM10 Limit
Pure Electric Vehicle (PEV) 3 mg/km per vehicle
Externally Chargeable Hybrid (OVC-HEV) 7 mg/km per vehicle
Non-Externally Chargeable Hybrid (NOVC-HEV) 7 mg/km per vehicle
Fuel-Cell / Fuel-Cell Hybrid 7 mg/km per vehicle
Internal-Combustion Vehicle (ICEV) 7 mg/km per vehicle

The above values apply to the Euro 7 standard driving-cycle limits for the relevant M1 and N1 vehicle categories through 31 December 2029. Separate limits apply to N1 Class III vehicles, and the regulatory framework provides for later-stage limits and further development.

The lower initial limit for pure electric vehicles reflects regenerative braking. EVs can recover a substantial proportion of deceleration energy through the electric powertrain, reducing dependence on friction brakes and therefore creating an opportunity to reduce brake wear emissions.
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06
EVs & REGENERATIVE BRAKING

Electrification Changes the Brake-Emissions Equation

In an electrified vehicle, deceleration does not always require the friction brakes to absorb the vehicle’s kinetic energy.

Regenerative braking can use the electric propulsion system to slow the vehicle while recovering energy into the traction battery.

01 Vehicle Decelerates
02 Electric Motor Generates
03 Energy Is Recovered
04 Friction-Brake Demand Falls
05 Brake Wear Can Reduce
06 Particle Emissions Can Fall
FRICTION BRAKING Energy Becomes Heat

Pads and discs create braking force through friction, producing heat and material wear.

REGENERATIVE BRAKING Energy Is Partly Recovered

The propulsion system contributes to deceleration, reducing the amount of braking energy that must be absorbed through friction.

But EVs do not eliminate brake emissions.

Friction brakes remain necessary for safety, emergency braking, low-speed operation and conditions in which regenerative braking is unavailable or insufficient.

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07
TYRE ABRASION

The Second Non-Exhaust Emissions Frontier

Every tyre gradually loses material as it rolls, accelerates, brakes and corners against the road surface.

Euro 7 brings tyre abrasion into the vehicle-emissions regulatory framework, creating requirements that ultimately extend beyond vehicle manufacturers to tyre design, testing and type approval.

Tyre Compound

Rubber formulation influences wear resistance, grip, rolling resistance and other performance characteristics.

Vehicle Mass

Loads transmitted through the tyre can influence wear and abrasion behaviour.

Driving Behaviour

Acceleration, braking and cornering intensity can affect the rate of tyre wear.

Road Conditions

Surface characteristics, temperature and environmental conditions influence abrasion.

Tyre Pressure

Inflation pressure affects tyre deformation, contact characteristics and wear.

Vehicle Geometry

Alignment and suspension characteristics can significantly influence tread wear patterns.

Tyre emissions create a particularly complex engineering problem. Reducing abrasion cannot be considered independently from wet grip, braking performance, rolling resistance, durability, noise and other safety-critical tyre characteristics.
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08
TYRE ABRASION TESTING

How Do You Measure Something That Wears Slowly?

Brake emissions can be evaluated through highly controlled laboratory testing. Tyre abrasion presents a different measurement challenge because wear develops progressively through interaction between the tyre, vehicle, road and environment.

The regulatory objective is therefore to establish sufficiently repeatable and representative methods for comparing tyre abrasion performance.

Reference Conditions

Test conditions need to control or account for variables that can significantly influence tyre wear.

Distance Accumulation

Tyres require sufficient operation to generate measurable and representative abrasion.

Mass Determination

Changes in tyre mass can provide a basis for determining material loss over the test distance.

Normalization

Results require appropriate normalization so that tyres can be compared through a consistent abrasion metric.

Tyre abrasion is still a developing regulatory field.

Manufacturers should distinguish carefully between requirements already fixed in legislation and measurement procedures or abrasion limits that remain subject to international and European regulatory development.

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09
ENGINEERING TRADE-OFFS

Lower Wear Cannot Come at the Expense of Safety

Non-exhaust emissions regulation introduces a classic engineering optimization problem.

Brake and tyre systems cannot simply be redesigned to minimize material wear without considering the safety and performance functions they must provide.

BRAKE SYSTEM Emissions vs Braking Performance

Lower-wear friction materials must still deliver predictable braking, thermal stability, durability, corrosion resistance and acceptable performance across operating conditions.

TYRE SYSTEM Abrasion vs Grip & Efficiency

Lower-abrasion tyres must continue to satisfy requirements for wet grip, braking, structural integrity, rolling resistance and other performance characteristics.

The objective is not simply “less wear.” The real engineering challenge is achieving lower particle emissions while preserving the safety, durability and performance characteristics expected from brakes and tyres.
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10
REPLACEMENT COMPONENTS

What Happens After the Original Brakes and Tyres Wear Out?

Brake pads, brake discs and tyres are wear components. Unlike many vehicle systems, they are expected to be replaced repeatedly during the service life of the vehicle.

This creates an important regulatory question: the environmental performance achieved by the original vehicle should not necessarily disappear when replacement components are fitted.

Original Equipment

The vehicle is homologated with defined brake and tyre configurations contributing to its original regulatory performance.

Replacement Brakes

Replacement friction components can influence both braking characteristics and particulate-emission behaviour.

Replacement Tyres

Tyres fitted later in the vehicle’s life can have different abrasion characteristics from the original equipment.

Market Surveillance

Regulatory control increasingly needs to consider products entering the replacement market as well as original vehicle production.

Non-exhaust emissions create a lifecycle conformity issue. If brakes and tyres determine emissions performance but are routinely replaced, regulatory attention inevitably extends beyond the original production line.
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11
REGULATORY EVOLUTION

The International Framework Is Still Developing

Brake and tyre particle regulation is moving rapidly from technical research into formal type-approval requirements.

UN GTR No. 24

Established the internationally harmonized laboratory methodology for measuring brake emissions from light-duty vehicles.

New UN Brake Regulation

WP.29 adopted a new UN Regulation in 2026 establishing internationally harmonized brake-particle measurement and emission-limit requirements for light-duty vehicles.

Euro 7 Brake Limits

European legislation introduces quantitative brake-particle limits and provides for further development of future requirements.

Tyre Abrasion

International work continues on measurement methodology and the regulatory framework needed to implement abrasion limits across tyre classes.

Heavy-Duty Vehicles

Later phases of the Euro 7 framework extend non-exhaust-emissions regulation across additional vehicle categories.

Replacement Brakes

Regulatory work is also examining particulate-emission requirements for replacement brake components.

This is an area where manufacturers need to monitor regulation continuously.

The measurement procedures, vehicle categories, implementation dates and limits are developing at different speeds. A compliance strategy based only on today’s requirements may therefore be insufficient for a vehicle or component programme reaching the market several years later.

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12
MANUFACTURER READINESS

Preparing for Non-Exhaust Emissions Homologation

Brake and tyre emissions need to be considered early in product development because they interact with vehicle architecture, component selection, safety performance and future replacement-part strategies.

01 — Regulatory Mapping

Identify applicable Euro 7, UN and national requirements according to vehicle category, tyre class, powertrain and market.

02 — Brake-System Characterization

Establish friction materials, disc technologies, regenerative-braking strategy and expected emissions performance.

03 — Laboratory Test Planning

Define the appropriate brake-emissions test programme, laboratory capability, conditioning and measurement requirements.

04 — Tyre Abrasion Strategy

Evaluate tyre wear characteristics together with safety, rolling resistance, durability and vehicle-specific operating conditions.

05 — Supplier Integration

Coordinate brake, friction-material and tyre suppliers so that component evidence supports the complete homologation programme.

06 — Regulatory Monitoring

Track evolving UN and Euro 7 requirements, future limits, implementation dates and replacement-component developments.

Non-exhaust emissions cannot be treated as an emissions-laboratory issue alone. They connect vehicle homologation with brake engineering, tyre development, materials science, regenerative-braking calibration, suppliers and lifecycle conformity.
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A New Definition of a Clean Vehicle

Vehicle emissions regulation is entering a new phase.

Controlling combustion emissions remains important, but electrification means the environmental performance of a vehicle can no longer be assessed only through its exhaust.

Brake systems generate particles. Tyres lose material throughout their operating life. Both processes occur regardless of whether propulsion comes from petrol, diesel, hydrogen or electricity.

TRADITIONAL APPROACH Control the Tailpipe

Emissions regulation focuses predominantly on pollutants created by the vehicle’s powertrain.

EMERGING APPROACH Control the Whole Vehicle

Exhaust, brakes, tyres and other environmental characteristics progressively form part of a broader vehicle-emissions conformity framework.

Electrification therefore changes the emissions problem — it does not eliminate it.

As tailpipe emissions disappear from electric vehicles, the environmental performance of brakes, tyres and other non-exhaust sources becomes increasingly visible and increasingly regulated.

The next generation of vehicle emissions regulation is no longer only about what comes from the engine. It is about what the entire vehicle leaves behind.
Regulatory context: Brake-particle and tyre-abrasion requirements depend on vehicle category, powertrain, tyre class, target market, implementation date and the applicable version of Euro 7 and UN regulatory provisions. Several later-stage limits and tyre-abrasion provisions remain subject to continuing regulatory development. Manufacturers should therefore verify the currently applicable regulations, implementing measures, UN requirements and transitional provisions for each specific vehicle, brake system or tyre programme.

GLOBAL ALLIANCE REGISTER

How Global Alliance Register Can Support You

Global Alliance Register supports manufacturers, suppliers and responsible economic operators with independent technical-assurance services relevant to brake and tyre particle emissions within the automotive context. Based on the article's emphasis on regulatory review, GAR can coordinate competent specialists, laboratories, inspectors, auditors and accredited conformity-assessment resources as appropriate to the actual technical need. Within the context of this article, Global Alliance Register can support you in the following areas:

01

Review the applicable regulatory, technical and scope requirements for brake and tyre particle emissions and define the responsibilities, classifications and assurance pathway relevant to the product or equipment.

02

Determine the applicable conformity-assessment route for brake and tyre particle emissions, coordinate the required technical evidence and support independent third-party or Notified Body involvement where the governing framework requires it.

03

Identify the changes affecting brake and tyre particle emissions, perform a structured impact assessment and develop a transition plan covering responsibilities, timing, documentation and implementation evidence.

04

Map the applicable standards, specifications, acceptance criteria and technical requirements for brake and tyre particle emissions to the evidence needed to demonstrate compliance, quality or performance.

05

Define the technical, regulatory, quality and risk objectives for brake and tyre particle emissions and determine which combination of testing, inspection, certification, audit or advisory services is appropriate.

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